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Twarner491 committed Dec 17, 2023
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2 changes: 1 addition & 1 deletion docs/Projects/CornerDesk.md
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Expand Up @@ -53,7 +53,7 @@ This start of the Pandemic project stemmed from my freshman year engineering cap

</center>

## CAD Design
## CAD

So I set off in Fusion to design a desk that fit all of my needs. My goals were to have a desk measured to fit perfectly in the corner of my room, with plenty of legroom so I would never hit my knees on it, and the best cable management imaginable. And after a couple of different iterations, I came up with this Model.

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2 changes: 1 addition & 1 deletion docs/Projects/LithophaneExperiments.md
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Expand Up @@ -33,7 +33,7 @@ HTML Link Generator - https://www.websiteplanet.com/webtools/sharelink/
-->

<div style="margin-top: -0.8em;">
<span class="abtlinks"><a href="https://teddywarner.org/About-Me/about/"><img src="https://avatars.githubusercontent.com/u/48384497" alt="Profile Picture" class="profilepic"><span class="abt" style="font-weight: 300; padding-left: 6px;"> Teddy Warner</a><span class="abt" style="font-weight: 300; padding-left: 6px;"><span class="year">| 2019-Present </span>| <i class="far fa-clock"></i> 1-2 minutes</span></span></span>
<span class="abtlinks"><a href="https://teddywarner.org/About-Me/about/"><img src="https://avatars.githubusercontent.com/u/48384497" alt="Profile Picture" class="profilepic"><span class="abt" style="font-weight: 300; padding-left: 6px;"> Teddy Warner</a><span class="abt" style="font-weight: 300; padding-left: 6px;"><span class="year">| 2019-2022 </span>| <i class="far fa-clock"></i> 1-2 minutes</span></span></span>
<span class="share" style=" color: inherit;">
<a class="fb" title="Share on Facebook" href="https://www.facebook.com/sharer/sharer.php?u=https://teddywarner.org/Projects/LithophaneExperiments/"><i class="fab fa-facebook-square"></i></a>
<a class="twitter" title="Share on Twitter" href="https://twitter.com/intent/tweet?url=https://teddywarner.org/Projects/LithophaneExperiments/&text=Check%20Out%20this%20compilation%20of%20Litophanes%20on"><i class="fab fa-twitter"></i></a>
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78 changes: 37 additions & 41 deletions docs/Projects/MillingWorflow.md
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Expand Up @@ -24,7 +24,7 @@ tags:
# CNC Milling Workflows

<div style="margin-top: -0.8em;">
<span class="abtlinks"><a href="https://teddywarner.org/About-Me/about/"><img src="https://avatars.githubusercontent.com/u/48384497" alt="Profile Picture" class="profilepic"><span class="abt" style="font-weight: 300; padding-left: 6px;"> Teddy Warner</a><span class="abt" style="font-weight: 300; padding-left: 6px;"><span class="year">| Spring & Summer, 2022 </span>| <i class="far fa-clock"></i> X-X minutes</span></span></span>
<span class="abtlinks"><a href="https://teddywarner.org/About-Me/about/"><img src="https://avatars.githubusercontent.com/u/48384497" alt="Profile Picture" class="profilepic"><span class="abt" style="font-weight: 300; padding-left: 6px;"> Teddy Warner</a><span class="abt" style="font-weight: 300; padding-left: 6px;"><span class="year">| 2022-2023 </span>| <i class="far fa-clock"></i> 12-15 minutes</span></span></span>
<span class="share" style=" color: inherit;">
<a class="fb" title="Share on Facebook" href="https://www.facebook.com/sharer/sharer.php?u=https://teddywarner.org/Projects/MillingWorflow/"><i class="fab fa-facebook-square"></i></a>
<a class="twitter" title="Share on Twitter" href="https://twitter.com/intent/tweet?url=https://teddywarner.org/Projects/MillingWorflow/&text=Check%20out%20the%20CNC%20Milling%20Workflows%20article%20on%20teddywarner.org!"><i class="fab fa-twitter"></i></a>
Expand All @@ -36,8 +36,6 @@ tags:

---

![Progress](https://img.shields.io/badge/progress-pending%20completion-yellow?style=flat-square)

Subtractive manufacturing is a process I've always found mesmerizing. Although additive processes such as 3D printing allow for the creation of something from seemingly nothing, I believe it's even cooler to watch the morphing of existing stock into a different object. Despite this interest, I feel as though I've barely scratched the surface of CNC - primarily focusing on PCB milling in my subtractive manufacturing projects. I made a first attempt to dive into more subtractive manufacturing work a couple of years ago now when I built [V1 Engineering's](https://www.v1engineering.com/) original [MPCNC](https://docs.v1engineering.com/mpcnc/burly/).

<center>
Expand All @@ -60,11 +58,11 @@ Since my initial attempted steps with the [MPCNC](https://docs.v1engineering.com

</center>

This article attempts to serve as a complete guide for CNC milling, covering machinist jargon, material standards, feeds and speeds, CAM workflows with [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360/overview) & [Vectric Aspire](https://www.vectric.com/products/aspire), and milling workflows for [Shopbot](https://www.shopbottools.com/) & [Bantam Tools](https://www.bantamtools.com/) machines - all through a collection of milling micro-projects ranging from a 1 to 1.9 Million scale mill of Mars's Gale Crater to brass wax seals :smile:.
This article attempts to serve as a complete guide for CNC milling, covering machinist jargon, material standards, feeds and speeds, CAM workflows with [Autodesk Fusion 360](https://www.autodesk.com/products/fusion-360/overview) & [Vectric Aspire](https://www.vectric.com/products/aspire), and milling workflows for [Shopbot](https://www.shopbottools.com/) & [Bantam Tools](https://www.bantamtools.com/) machines - all through a collection of milling micro-projects ranging from a 1 to 1.9 Million scale mill of Mars's Gale Crater to brass wax seals :smile:.

!!! example "Milling Micro-Projects"

This page strays from my normal single-project documentation style, opting to cover different CAM & milling workflows via a collection of micro-projects. In a similar approach to the "Constantly Updating" status of my [Lithophane Experiments](https://teddywarner.org/Projects/LithophaneExperiments/) article, I plan to continually expand the content of this article with any additional milling micro-project I complete. That being said, be sure to stay tuned for future updates!
This page strays from my normal single-project documentation style, opting to cover different CAM & milling workflows via a collection of micro-projects. In a similar approach to the "Constantly Updating" status of my [Lithophane Experiments](https://teddywarner.org/Projects/LithophaneExperiments/) article, I plan to continually expand the content of this article with any additional milling micro-project I complete. Initally, the page will just host [material reference](http://teddywarner.com/Projects/MillingWorflow/#material-reference) & a [feeds and speed calculator(http://teddywarner.com/Projects/MillingWorflow/#feeds-speeds-calculator)]. That being said, be sure to stay tuned for future updates!

## Feeds & Speeds

Expand Down Expand Up @@ -800,9 +798,17 @@ Feeds and speeds are equally dependent on material properties and the specific o
</label>
</div>

<div id="diameterparent" class="outlined-input"><input type="text" class="calcinput" id="diameter" name="diameter" placeholder=" "><label for="diameter">Tool Diameter (<span class="in">in</span><span class="mm">mm</span>)</label></div><div style="padding-left: 200px;" class="FluteCountParent"><div class="quantity"><label for="flutes">Flute Count:</label><input type="number" class="calcinput" id="flutes" min="1" max="12" step="1" value="1"></div></div>
??? note "Instructions for Use"
Work through the calcuator from top to bottom. First select your coolant prefrence, then input tool diamater and flute count. *You may pull reccomended material settings from the table above via the "Material Library" dropdown, or you may under your own.* Please note the prior warnings on calcuator dependence: **This is by no means a universal key** and necessary precautions & alterations should be made to provide values to mesh with your manufacturing workflow. Often the manufacturer of your tool & your machine will provide generic feeds and speeds for your specific equipment. Operator input is required to achieve successful & safe cuts, often you'll be able to hear machine strain - a telltale sign of poor cutting.

<hr></hr>

<div id="diameterparent" class="outlined-input"><input type="text" class="calcinput" id="diameter" name="diameter" placeholder=" "><label for="diameter">Tool Diameter (<span class="in">in</span><span class="mm">mm</span>)</label></div>

<div class="FluteCountParent"><div class="quantity"><label style="font-size:0.7em;" for="flutes">Flute #:</label><input type="number" class="calcinput" id="flutes" min="1" max="12" step="1" value="1"></div></div>

<br></br>
<div style="height:0.5em; position:relative;"></div>
<hr></hr>

<select id="matlib" onchange="matChange();">
<option value="Mlib">Material Library</option>
Expand All @@ -828,36 +834,36 @@ Feeds and speeds are equally dependent on material properties and the specific o
<option value="IFoam">Insulation Foam</option>
</select>

<div class="outlined-input"><input type="text" class="calcinput" id="surface" name="surface" placeholder=" "><label for="surface">Surface Speed (<span class="ftmin">ft/min</span><span class="mmin">M/min</span>)</label></div>
<div id="surfacepar" class="outlined-input"><input type="text" class="calcinput" id="surface" name="surface" placeholder=" "><label for="surface">Surface Speed (<span class="ftmin">ft/min</span><span class="mmin">M/min</span>)</label></div>
<br><br>
<div class="outlined-input"><input type="text" class="calcinput" id="chips" name="chips" placeholder=" "><label for="chips">Chip Load (<span class="in">in</span><span class="mm">mm</span>)</label></div>
<div id="chippar" class="outlined-input"><input type="text" class="calcinput" id="chips" name="chips" placeholder=" "><label for="chips">Chip Load (<span class="in">in</span><span class="mm">mm</span>)</label></div>

<button class="calcbutton" onclick="calculate()"> Calculate </button>
<button class="calcbutton" onclick="myFunction()"> Clear </button>

<hr></hr>
<hr></hr>

<div id="outputval">
<div class="outlined-input"><input type="text" class="calcinput" id="speed" name="speed" placeholder=" " disabled><label for="speed">Spindle Speed (RPM)</label></div>
<div style="height:1em; position:relative;"></div>
<div class="outlined-input" style="position:relative; left: 1em;"><input type="text" class="calcinput" id="speed" name="speed" placeholder=" " disabled><label for="speed">Spindle Speed (RPM)</label></div>
<br><br>
<div class="outlined-input"><input type="text" class="calcinput" id="feed" name="feed" placeholder=" " disabled><label for="feed">Feed Rate (<span class="inmin">in/min</span><span class="mmmin">mm/min</span>)</label></div>
<div class="outlined-input" style="position:relative; top:-5.2em; left: 14em;"><input type="text" class="calcinput" id="feed" name="feed" placeholder=" " disabled><label for="feed">Feed Rate (<span class="inmin">in/min</span><span class="mmmin">mm/min</span>)</label></div>
<br><br>
<div class="outlined-input"><input type="text" class="calcinput" id="plunge" name="plunge" placeholder=" " disabled><label for="plunge">Plunge Rate (<span class="inmin">in/min</span><span class="mmmin">mm/min</span>)</label></div>
<div class="outlined-input" style="position:relative; top:-10.3em; left: 27em;"><input type="text" class="calcinput" id="plunge" name="plunge" placeholder=" " disabled><label for="plunge">Plunge Rate (<span class="inmin">in/min</span><span class="mmmin">mm/min</span>)</label></div>
<br><br>
<div class="outlined-input"><input type="text" class="calcinput" id="down" name="down" placeholder=" " disabled><label for="down">Stepdown (<span class="in">in</span><span class="mm">mm</span>)</label></div>
<div class="outlined-input" style="position:relative; top:-12em; left:1em;"><input type="text" class="calcinput" id="down" name="down" placeholder=" " disabled><label for="down">Stepdown (<span class="in">in</span><span class="mm">mm</span>)</label></div>
<br><br>
<div class="outlined-input"><input type="text" class="calcinput" id="over" name="over" placeholder=" " disabled><label for="diameter">Stepover (<span class="in">in</span><span class="mm">mm</span>)</label></div>
<div class="outlined-input" style="position:relative; top:-17.2em; left:14em;"><input type="text" class="calcinput" id="over" name="over" placeholder=" " disabled><label for="diameter">Stepover (<span class="in">in</span><span class="mm">mm</span>)</label></div>
<div style="position:relative; top:-16.5em;">
<hr></hr>
</div>
</div>

## Fusion 360 CAM

<center>

![](../images/MillingWorkflow/FusionBanner.jpg){width="100%"}

</center>
<div id="cock" style="height:auto;">
<button class="calcbutton" onclick="calculate()"> Calculate </button>
<button class="calcbutton" onclick="myFunction()"> Clear </button>

<hr></hr>
</div>

## Fusion 360 CAM

[Fusion 360 Manufacturing Overview](https://help.autodesk.com/view/fusion360/ENU/?guid=GUID-BEC5DEA9-AC3E-4FA8-998E-4AE8CD0D0B1E)

Expand Down Expand Up @@ -885,8 +891,6 @@ Feeds and speeds are equally dependent on material properties and the specific o
</div>
</center>

Text

<center>

![](../images/MillingWorkflow/galeraw.jpg){width="98%"}
Expand All @@ -900,15 +904,15 @@ Text

</center>

### Flat-Pack Furniture
<!--- ### Flat-Pack Furniture
<center>
<iframe src="https://myhub.autodesk360.com/ue2cecd93/shares/public/SH9285eQTcf875d3c53939dacd8c9526c3f3?mode=embed" width="98%" height="550" allowfullscreen="true" webkitallowfullscreen="true" mozallowfullscreen="true" frameborder="0"></iframe>
</center>
<center>
<iframe src="https://myhub.autodesk360.com/ue2cecd93/shares/public/SH9285eQTcf875d3c539b2e9f6750ceba03a?mode=embed" width="98%" height="550" allowfullscreen="true" webkitallowfullscreen="true" mozallowfullscreen="true" frameborder="0"></iframe>
</center>
</center> -->

<!--- ### Wax Seal Stamp -->

Expand All @@ -918,12 +922,6 @@ Text

## Vectric Aspire

<center>

![](../images/MillingWorkflow/AspireBanner.png){width="55%"}

</center>

[VCarve & Bantam Milling](https://support.bantamtools.com/hc/en-us/articles/115001668333-VCarve)

[Bantam Post-processer for Vectric Aspire](https://support.bantamtools.com/hc/en-us/article_attachments/115002242053/Othermill_tinyG_mm.pp.zip )
Expand Down Expand Up @@ -969,15 +967,15 @@ Text
<iframe width="98%" height="550" align="left" src="https://www.youtube.com/embed/U-eiMsjUyIY" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>
</center>

Text


<center>
<div style="width: 98%; height: 550; margin: 0px;">
<iframe width="49%" height="550" align="left" src="https://www.youtube.com/embed/-axCvptGYzE" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe><iframe width="49%" height="550" align="right" src="https://www.youtube.com/embed/ofZhTsMJd7w" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture" allowfullscreen></iframe>
</div>
</center>

Text


<center>

Expand All @@ -989,7 +987,7 @@ Text
<!--- ### Flat-Pack Stools -->


## Bantam Tools CNC Software
<!--- ## Bantam Tools CNC Software
<center>
Expand All @@ -999,9 +997,7 @@ Text
### PCB Badge
Inkscape to Eagle


Inkscape to Eagle -->

[^1]: https://www.cnccookbook.com/machining-carbon-fiber-composites-drilling-cnc-tools/
[^2]: https://dragonplate.com/how-to-cut-carbon-fiber
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82 changes: 78 additions & 4 deletions docs/assets/css/projects/milling.css
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Expand Up @@ -204,6 +204,55 @@
background-color: #e2e2e2 !important;
box-shadow: 0 1px 2px 0 rgba(0, 0, 0, 0.2) !important;
}

#matlib {
position: relative;
top: 0.1em;
left: 80%;
padding-right: 2em;
color: var(--md-default-fg-color);
height: 31.5px;
width: 180px;
outline: 1px solid rgba(0, 0, 0, 0.08);
border-radius: 5px;
border: none;
background-color: var(--md-default-bg-color);
padding-left: 20px;
font-size: 1em;
}

#matlib option {
color: var(--calcplaceholder);
text-align: center;
font-size: 1em;
pointer-events: none;
z-index: 2;
}

#diameterparent{
position: relative;
left: 1em;
}

.FluteCountParent {
position: relative;
top: -1.9em;
padding-left: 14em;
}

#surfacepar {
position: relative;
top: -3em;
left: 1em;
margin-bottom:-5em;
}

#chippar {
position: relative;
top: -5em;
left: 14em;
margin-bottom:-5em;
}

@media (max-width: 59.892857142857146em) {
.cl-switch {
Expand All @@ -214,6 +263,24 @@
margin-right: -1.6em;
margin-bottom: -5em;
}
#matlib {
position: relative;
top: 0em;
left: 0;
float: right;
margin-right: 0;
margin-bottom: -5em;
}
#surfacepar {
position: relative;
top: 0em;
margin-bottom: -3.5em;
}
#chippar {
position: relative;
top: -3.7em;
margin-bottom: -3.5em;
}
}

.outlined-input {
Expand Down Expand Up @@ -271,10 +338,17 @@
}

.calcbutton {
background-color:transparent;
color:black;
border:1px solid black;
border-radius:3px;
position: relative;
left: 1em;
color: var(--md-default-fg-color);
height: 31.5px;
outline: 1px solid rgba(0, 0, 0, 0.08);
border-radius: 5px;
border: none;
background-color: var(--md-default-bg-color);
padding: 3px;
font-size: 1em;
margin-right: 0.5em;
}

.flutecountparent {
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4 changes: 3 additions & 1 deletion docs/assets/js/milling.js
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Expand Up @@ -15,7 +15,8 @@ function unit() {
function calculate() {

var element = document.body;
document.getElementById("outputval").style.display = "inline";
document.getElementById("outputval").style.display = "inline";
document.getElementById("cock").style.cssText = "margin-top: -16.5em;";

var unit = document.getElementById('units');

Expand Down Expand Up @@ -75,6 +76,7 @@ function unit() {
function myFunction() {

document.getElementById("outputval").style.display = "none";
document.getElementById("cock").style.cssText = "margin-top: 0em;";

document.getElementById('diameter').value = "";
document.getElementById('flutes').value = "1";
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