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Libre Solar MPPT 2420 HPX

Development Stage First prototype board ordered.

Libre Solar MPPT 2420 HPX

Schematic: PDF file in repository

Concept description

Basic layout of the hybrid charge controller

The battery port voltage can be 12V or 24V.

The MPPT port is connected to the battery via the DC/DC converter. This port is typically used as the solar panel input.

If building a hybrid system, the MPPT port can be used for wind generator input (after rectification) and the solar panel is connected to the PWM port. For a pure wind energy system, the PWM port can be used for controlling a dump load.

The load output protects the battery from deep-discharge if there is not sufficient power from solar panel or wind turbine. It is switched on the high-side to prevent issues with second GND paths e.g. via USB or audio cables.

Features

  • MPPT terminal
    • Max. 80V (using 100V MOSFETs)
    • DC/DC converter inductor current max. 20A, resulting in approx. 560 W maximum power for 24V systems
  • Battery terminal
    • 10 V - 32 V (supporting 12 V and 24 V battery systems)
    • Max. current: 20A
  • High-side load output switch
    • Max. current: 20A
  • PWM input/output terminal
    • Max. current: 20A
  • Fast inductor current measurement (sample rate > 300 kHz) to allow implementation of digital DC/DC control algorithms
  • New STM32G431 ARM MCU with advanced digital power conversion features
  • Expandable via Olimex Universal Extension Connector (UEXT)
  • Peripheral power connector for power-hungry extensions like GSM boards
  • Only single LED as power indicator. Additional user interface (LED gauges, displays, etc.) will be included in separate PCB in front panel housing and connected via UEXT
  • Optional EXT PCB on socket in bottom right corner
    • Dual USB charging port
    • CAN interface
    • Serial interface
  • Optional USB Micro B connector for firmware upgrades and settings via virtual COM port.
  • Optional ESP32 module for WiFi / Bluetooth
  • Optional external temperature sensor (10k NTC)

Housing design

  • MOSFETs need to be attached to an external heat sink (preliminary solution with thick aluminum sheet metal, final solution with aluminum extrusion profile)
  • Panel for screw terminals and communications ports might be made from plate material to allow easy adjustment to different features.

First draft sketch of a housing with LED UI module:

Nanogrid controller housing

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MPPT & PWM hybrid solar/wind charge controller

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