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Add different kinds of guide pin holes, since not everyone will want to use extra inserts for that.
Allow different locations and pin counts. Perhaps the default can be two pins where I have them now, but allow an arbitrary number with locations relative in X & Y to the center of the board. Percentages or exact distances is also probably reasonable.
Provide an option to dimple the base. This could be sketchy, and I likely wouldn't do it myself, but it should be easy to do and it's worth a try.
Hi Mike, so I was proposing during the base material cut process, that a very fine round rebate the exact diameter of the proposed dowel or insert , could be finely imprinted into the base by 0.1-0.2mm enough to get a precise positioning to match the corresponding index alignment holes in the core. I like your positioning method and adjustable qty "Perhaps the default can be two pins where I have them now, but allow an arbitrary number with locations relative in X & Y to the center of the board. Percentages or exact distances is also probably reasonable." this sounds very workable. Cheers Rich
cc: @splitn2
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