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smoothie.cps
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/**
Copyright (C) 2012-2015 by Autodesk, Inc.
All rights reserved.
Smoothie post processor configuration.
$Revision: 41096 dedfcdb5a3d9f4565c4f582d694b822c817b986a $
$Date: 2016-06-26 13:51:08 $
FORKID {82D71B92-0A11-49F9-B9EA-7E75CE9DA459}
*/
description = "Generic Smoothie Mill/Laser";
vendor = "Smoothie";
vendorUrl = "http://smoothieware.org";
legal = "Copyright (C) 2012-2015 by Autodesk, Inc.";
certificationLevel = 2;
minimumRevision = 24000;
longDescription = "Generic post for Smoothie. This post suppors both milling and laser cutting toolpath.";
extension = "nc";
setCodePage("ascii");
capabilities = CAPABILITY_MILLING | CAPABILITY_JET;
tolerance = spatial(0.002, MM);
minimumChordLength = spatial(0.01, MM);
minimumCircularRadius = spatial(0.01, MM);
maximumCircularRadius = spatial(1000, MM);
minimumCircularSweep = toRad(0.01);
maximumCircularSweep = toRad(180);
allowHelicalMoves = true;
allowedCircularPlanes = undefined; // allow any circular motion
highFeedrate = (unit == IN) ? 100 : 1000;
// user-defined properties
properties = {
writeMachine: true, // write machine
writeTools: true, // writes the tools
showSequenceNumbers: false, // show sequence numbers
sequenceNumberStart: 10, // first sequence number
sequenceNumberIncrement: 1, // increment for sequence numbers
separateWordsWithSpace: true, // specifies that the words should be separated with a white space
useCycles: true, // output canned cycles G81/G82/G83
laserToolNumber: 1, // the tool number to use for laser cutting
laserEtchPower: 0.1, // the laser etching power
laserPower: 1, // laser cutting power
useLaserM3M5: true // activate/deactivate laser using M3/M5
};
var numberOfToolSlots = 9999;
var mapCoolantTable = new Table(
[107, 106, 106, 106, 106, 106, 106, 106, 106],
{initial:COOLANT_OFF, force:true},
"Invalid coolant mode"
);
var gFormat = createFormat({prefix:"G", decimals:0});
var mFormat = createFormat({prefix:"M", decimals:0});
var xyzFormat = createFormat({decimals:(unit == MM ? 3 : 4)});
var feedFormat = createFormat({decimals:(unit == MM ? 2 : 3)});
var toolFormat = createFormat({decimals:0});
var rpmFormat = createFormat({decimals:0});
var powerFormat = createFormat({decimals:2});
var secFormat = createFormat({decimals:3, forceDecimal:true}); // seconds - range 0.001-1000
var taperFormat = createFormat({decimals:1, scale:DEG});
var xOutput = createVariable({prefix:"X"}, xyzFormat);
var yOutput = createVariable({prefix:"Y"}, xyzFormat);
var zOutput = createVariable({prefix:"Z"}, xyzFormat);
var feedOutput = createVariable({prefix:"F"}, feedFormat);
var sOutput = createVariable({prefix:"S", force:false}, rpmFormat);
var powerOutput = createVariable({prefix:"S", force:false}, powerFormat);
// circular output
var iOutput = createReferenceVariable({prefix:"I"}, xyzFormat);
var jOutput = createReferenceVariable({prefix:"J"}, xyzFormat);
var kOutput = createReferenceVariable({prefix:"K"}, xyzFormat);
var gMotionModal = createModal({force:true}, gFormat); // modal group 1 // G0-G3, ...
var gPlaneModal = createModal({onchange:function () {gMotionModal.reset();}}, gFormat); // modal group 2 // G17-19
var gAbsIncModal = createModal({}, gFormat); // modal group 3 // G90-91
// var gFeedModeModal = createModal({}, gFormat); // modal group 5 // G93-94
var gUnitModal = createModal({}, gFormat); // modal group 6 // G20-21
var gCycleModal = createModal({}, gFormat); // modal group 9 // G81, ...
var gRetractModal = createModal({}, gFormat); // modal group 10 // G98-99
var WARNING_WORK_OFFSET = 0;
// collected state
var sequenceNumber;
var currentWorkOffset;
/**
Writes the specified block.
*/
function writeBlock() {
if (properties.showSequenceNumbers) {
writeWords2("N" + sequenceNumber, arguments);
sequenceNumber += properties.sequenceNumberIncrement;
} else {
writeWords(arguments);
}
}
function formatComment(text) {
return "; " + String(text).replace(/[\(\)]/g, "");
}
/**
Output a comment.
*/
function writeComment(text) {
writeln(formatComment(text));
}
function onOpen() {
if (!properties.separateWordsWithSpace) {
setWordSeparator("");
}
/*
if (!properties.useZ) {
zOutput.disable();
}
*/
sequenceNumber = properties.sequenceNumberStart;
writeln("%");
if (programName) {
writeComment(programName);
}
if (programComment) {
writeComment(programComment);
}
// dump machine configuration
var vendor = machineConfiguration.getVendor();
var model = machineConfiguration.getModel();
var description = machineConfiguration.getDescription();
if (properties.writeMachine && (vendor || model || description)) {
writeComment(localize("Machine"));
if (vendor) {
writeComment(" " + localize("vendor") + ": " + vendor);
}
if (model) {
writeComment(" " + localize("model") + ": " + model);
}
if (description) {
writeComment(" " + localize("description") + ": " + description);
}
}
// dump tool information
if (properties.writeTools) {
var zRanges = {};
if (is3D()) {
var numberOfSections = getNumberOfSections();
for (var i = 0; i < numberOfSections; ++i) {
var section = getSection(i);
var zRange = section.getGlobalZRange();
var tool = section.getTool();
if (zRanges[tool.number]) {
zRanges[tool.number].expandToRange(zRange);
} else {
zRanges[tool.number] = zRange;
}
}
}
var tools = getToolTable();
if (tools.getNumberOfTools() > 0) {
for (var i = 0; i < tools.getNumberOfTools(); ++i) {
var tool = tools.getTool(i);
var comment = "T" + toolFormat.format(tool.number) + " " +
"D=" + xyzFormat.format(tool.diameter) + " " +
localize("CR") + "=" + xyzFormat.format(tool.cornerRadius);
if ((tool.taperAngle > 0) && (tool.taperAngle < Math.PI)) {
comment += " " + localize("TAPER") + "=" + taperFormat.format(tool.taperAngle) + localize("deg");
}
if (zRanges[tool.number]) {
comment += " - " + localize("ZMIN") + "=" + xyzFormat.format(zRanges[tool.number].getMinimum());
}
comment += " - " + getToolTypeName(tool.type);
writeComment(comment);
}
}
}
// absolute coordinates and feed per min
writeBlock(gAbsIncModal.format(90)/*, gFeedModeModal.format(94)*/);
writeBlock(gPlaneModal.format(17));
switch (unit) {
case IN:
writeBlock(gUnitModal.format(20));
break;
case MM:
writeBlock(gUnitModal.format(21));
break;
}
}
function onComment(message) {
writeComment(message);
}
/** Force output of X, Y, and Z. */
function forceXYZ() {
xOutput.reset();
yOutput.reset();
zOutput.reset();
}
/** Force output of X, Y, Z, and F on next output. */
function forceAny() {
forceXYZ();
feedOutput.reset();
}
/** Returns the power for the given spindle speed. */
function getPower() {
switch (currentSection.jetMode) {
case JET_MODE_THROUGH:
return properties.laserPower;
case JET_MODE_ETCHING:
return properties.laserEtchPower;
case JET_MODE_VAPORIZE:
default:
error(localize("Laser cutting mode is not supported."));
}
return 0;
}
function onSection() {
var insertToolCall = isFirstSection() ||
currentSection.getForceToolChange && currentSection.getForceToolChange() ||
(tool.number != getPreviousSection().getTool().number);
var retracted = false; // specifies that the tool has been retracted to the safe plane
var newWorkOffset = isFirstSection() ||
(getPreviousSection().workOffset != currentSection.workOffset); // work offset changes
var newWorkPlane = isFirstSection() ||
!isSameDirection(getPreviousSection().getGlobalFinalToolAxis(), currentSection.getGlobalInitialToolAxis());
if (insertToolCall || newWorkOffset || newWorkPlane) {
// stop spindle before retract during tool change
if (insertToolCall && !isFirstSection()) {
onCommand(COMMAND_STOP_SPINDLE);
}
// retract to safe plane
retracted = true;
//writeBlock(gFormat.format(28), gAbsIncModal.format(91), "Z" + xyzFormat.format(0)); // retract
//writeBlock(gAbsIncModal.format(90));
zOutput.reset();
}
writeln("");
if (hasParameter("operation-comment")) {
var comment = getParameter("operation-comment");
if (comment) {
writeComment(comment);
}
}
if (insertToolCall) {
if (currentSection.type != TYPE_JET) {
retracted = true;
onCommand(COMMAND_COOLANT_OFF);
onCommand(COMMAND_STOP);
if (tool.number > numberOfToolSlots) {
warning(localize("Tool number exceeds maximum value."));
}
writeBlock("T" + toolFormat.format(tool.number));
if (tool.comment) {
writeComment(tool.comment);
}
var showToolZMin = false;
if (showToolZMin) {
if (is3D()) {
var numberOfSections = getNumberOfSections();
var zRange = currentSection.getGlobalZRange();
var number = tool.number;
for (var i = currentSection.getId() + 1; i < numberOfSections; ++i) {
var section = getSection(i);
if (section.getTool().number != number) {
break;
}
zRange.expandToRange(section.getGlobalZRange());
}
writeComment(localize("ZMIN") + "=" + zRange.getMinimum());
}
}
}
}
if (currentSection.type == TYPE_JET) {
switch (tool.type) {
case TOOL_LASER_CUTTER:
break;
/*
case TOOL_MARKER:
break;
*/
default:
error(localize("The CNC does not support the required tool/process. Only laser cutting is supported."));
return;
}
var toolNumber = properties.laserToolNumber; // laser
switch (currentSection.jetMode) {
case JET_MODE_THROUGH:
break;
case JET_MODE_ETCHING:
break;
case JET_MODE_VAPORIZE:
break;
default:
error(localize("Unsupported cutting mode."));
return;
}
writeBlock("T" + toolFormat.format(toolNumber));
}
if ((currentSection.type != TYPE_JET) &&
(insertToolCall ||
isFirstSection() ||
(rpmFormat.areDifferent(tool.spindleRPM, sOutput.getCurrent())) ||
(tool.clockwise != getPreviousSection().getTool().clockwise))) {
if (currentSection.type != TYPE_JET) {
if (tool.spindleRPM < 1) {
error(localize("Spindle speed out of range."));
}
if (tool.spindleRPM > 20000) {
warning(localize("Spindle speed exceeds maximum value."));
}
}
if (!tool.clockwise) {
error(localize("CNC does not support CCW spindle rotation."));
return;
}
// Start spindle at speed
writeBlock(
mFormat.format(tool.clockwise ? 3 : 4), sOutput.format(tool.spindleRPM)
);
var oldRPM = isFirstSection() ? 0 : getPreviousSection().getTool().spindleRPM;
var rpmDiff = Math.abs(tool.spindleRPM - oldRPM);
var toolWaitSeconds = Math.ceil(rpmDiff/1500);
// Wait 1s per 1000rpm for it to come up/down to speed
if (toolWaitSeconds > 0) {
writeBlock(gFormat.format(4), sOutput.format(toolWaitSeconds));
}
}
/*
// wcs
if (insertToolCall) { // force work offset when changing tool
currentWorkOffset = undefined;
}
var workOffset = currentSection.workOffset;
if (workOffset == 0) {
warningOnce(localize("Work offset has not been specified. Using G54 as WCS."), WARNING_WORK_OFFSET);
workOffset = 1;
}
if (workOffset > 0) {
if (workOffset > 6) {
error(localize("Work offset out of range."));
return;
} else {
if (workOffset != currentWorkOffset) {
writeBlock(gFormat.format(53 + workOffset)); // G54->G59
currentWorkOffset = workOffset;
}
}
}
*/
forceXYZ();
{ // pure 3D
var remaining = currentSection.workPlane;
if (!isSameDirection(remaining.forward, new Vector(0, 0, 1))) {
error(localize("Tool orientation is not supported."));
return;
}
setRotation(remaining);
}
// set coolant after we have positioned at Z
{
var c = mapCoolantTable.lookup(tool.coolant);
if (c) {
writeBlock(mFormat.format(c));
} else {
warning(localize("Coolant not supported."));
}
}
forceAny();
var initialPosition = getFramePosition(currentSection.getInitialPosition());
if (!retracted) {
if (getCurrentPosition().z < initialPosition.z) {
writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z), feedOutput.format(highFeedrate));
}
}
if (properties.useLaserM3M5 &&
(currentSection.type == TYPE_JET) &&
(tool.type == TOOL_LASER_CUTTER)) {
writeBlock(mFormat.format(3)); // activate laser
}
if (insertToolCall || retracted) {
var lengthOffset = tool.lengthOffset;
if (lengthOffset > numberOfToolSlots) {
error(localize("Length offset out of range."));
return;
}
gMotionModal.reset();
writeBlock(gPlaneModal.format(17));
if (!machineConfiguration.isHeadConfiguration()) {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0), xOutput.format(initialPosition.x), yOutput.format(initialPosition.y), feedOutput.format(highFeedrate)
);
writeBlock(gMotionModal.format(0), zOutput.format(initialPosition.z), feedOutput.format(highFeedrate));
} else {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0),
xOutput.format(initialPosition.x),
yOutput.format(initialPosition.y),
zOutput.format(initialPosition.z),
feedOutput.format(highFeedrate)
);
}
} else {
writeBlock(
gAbsIncModal.format(90),
gMotionModal.format(0),
xOutput.format(initialPosition.x),
yOutput.format(initialPosition.y),
feedOutput.format(highFeedrate)
);
}
}
function onDwell(seconds) {
if (seconds > 99999.999) {
warning(localize("Dwelling time is out of range."));
}
seconds = clamp(0.001, seconds, 99999.999);
writeBlock(gFormat.format(4), "S" + secFormat.format(seconds));
}
function onSpindleSpeed(spindleSpeed) {
// only for milling
writeBlock(sOutput.format(spindleSpeed));
}
function onCycle() {
writeBlock(gPlaneModal.format(17));
}
function getCommonCycle(x, y, z, r) {
forceXYZ();
return [xOutput.format(x), yOutput.format(y),
zOutput.format(z),
"R" + xyzFormat.format(r)];
}
function onCyclePoint(x, y, z) {
if (currentSection.type == TYPE_JET) {
error(localize("Canned cycles are not allowed when using laser."));
return;
}
if (!properties.useCycles) {
expandCyclePoint(x, y, z);
return;
}
if (isFirstCyclePoint()) {
repositionToCycleClearance(cycle, x, y, z);
// return to initial Z which is clearance plane and set absolute mode
var F = cycle.feedrate;
var P = (cycle.dwell == 0) ? 0 : clamp(0.001, cycle.dwell, 99999.999); // in seconds
switch (cycleType) {
case "drilling":
writeBlock(
gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(81),
getCommonCycle(x, y, z, cycle.retract),
feedOutput.format(F)
);
break;
case "counter-boring":
if (P > 0) {
writeBlock(
gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(82),
getCommonCycle(x, y, z, cycle.retract),
"S" + secFormat.format(P), // not optional
feedOutput.format(F)
);
} else {
writeBlock(
gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(81),
getCommonCycle(x, y, z, cycle.retract),
feedOutput.format(F)
);
}
break;
case "chip-breaking":
expandCyclePoint(x, y, z);
break;
case "deep-drilling":
if (P > 0) {
expandCyclePoint(x, y, z);
} else {
writeBlock(
gRetractModal.format(98), gAbsIncModal.format(90), gCycleModal.format(83),
getCommonCycle(x, y, z, cycle.retract),
"Q" + xyzFormat.format(cycle.incrementalDepth),
feedOutput.format(F)
);
}
break;
default:
expandCyclePoint(x, y, z);
}
} else {
if (cycleExpanded) {
expandCyclePoint(x, y, z);
} else {
var _x = xOutput.format(x);
var _y = yOutput.format(y);
if (!_x && !_y) {
xOutput.reset(); // at least one axis is required
_x = xOutput.format(x);
}
writeBlock(_x, _y);
}
}
}
function onCycleEnd() {
if (!cycleExpanded) {
writeBlock(gCycleModal.format(80));
zOutput.reset();
}
}
var pendingRadiusCompensation = -1;
function onRadiusCompensation() {
pendingRadiusCompensation = radiusCompensation;
}
var shapeArea = 0;
var shapePerimeter = 0;
var shapeSide = "inner";
var cuttingSequence = "";
function onParameter(name, value) {
if ((name == "action") && (value == "pierce")) {
// add delay if desired
} else if (name == "shapeArea") {
shapeArea = value;
} else if (name == "shapePerimeter") {
shapePerimeter = value;
} else if (name == "shapeSide") {
shapeSide = value;
} else if (name == "beginSequence") {
if (value == "piercing") {
if (cuttingSequence != "piercing") {
if (properties.allowHeadSwitches) {
// Allow head to be switched here
}
}
} else if (value == "cutting") {
if (cuttingSequence == "piercing") {
if (properties.allowHeadSwitches) {
// Allow head to be switched here
}
}
}
cuttingSequence = value;
}
}
function onPower(power) {
powerOutput.reset();
// writeBlock(powerOutput.format(power ? getPower() : 0));
}
function onRapid(_x, _y, _z) {
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
if (x || y || z) {
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation mode cannot be changed at rapid traversal."));
return;
}
writeBlock(gMotionModal.format(1), x, y, z, feedOutput.format(highFeedrate), conditional(currentSection.type == TYPE_JET, powerOutput.format(0)));
// feedOutput.reset();
}
}
function onLinear(_x, _y, _z, feed) {
// at least one axis is required
if (pendingRadiusCompensation >= 0) {
// ensure that we end at desired position when compensation is turned off
xOutput.reset();
yOutput.reset();
}
var x = xOutput.format(_x);
var y = yOutput.format(_y);
var z = zOutput.format(_z);
var f = feedOutput.format(feed);
if (x || y || z) {
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation mode is not supported."));
return;
} else {
writeBlock(gMotionModal.format(1), x, y, z, f, conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
}
} else if (f) {
if (getNextRecord().isMotion()) { // try not to output feed without motion
feedOutput.reset(); // force feed on next line
} else {
writeBlock(gMotionModal.format(1), f, conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
}
}
}
function onRapid5D(_x, _y, _z, _a, _b, _c) {
error(localize("Multi-axis motion is not supported."));
}
function onLinear5D(_x, _y, _z, _a, _b, _c, feed) {
error(localize("Multi-axis motion is not supported."));
}
function onCircular(clockwise, cx, cy, cz, x, y, z, feed) {
// one of X/Y and I/J are required and likewise
if (pendingRadiusCompensation >= 0) {
error(localize("Radius compensation cannot be activated/deactivated for a circular move."));
return;
}
var start = getCurrentPosition();
if (isFullCircle()) {
if (isHelical()) {
linearize(tolerance);
return;
}
switch (getCircularPlane()) {
case PLANE_XY:
writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
case PLANE_ZX:
writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
case PLANE_YZ:
writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), yOutput.format(y), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
default:
linearize(tolerance);
}
} else {
switch (getCircularPlane()) {
case PLANE_XY:
writeBlock(gPlaneModal.format(17), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), jOutput.format(cy - start.y, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
case PLANE_ZX:
writeBlock(gPlaneModal.format(18), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), iOutput.format(cx - start.x, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
case PLANE_YZ:
writeBlock(gPlaneModal.format(19), gMotionModal.format(clockwise ? 2 : 3), xOutput.format(x), yOutput.format(y), zOutput.format(z), jOutput.format(cy - start.y, 0), kOutput.format(cz - start.z, 0), feedOutput.format(feed), conditional(currentSection.type == TYPE_JET, powerOutput.format(power ? getPower() : 0)));
gMotionModal.reset();
break;
default:
linearize(tolerance);
}
}
}
var mapCommand = {
COMMAND_STOP:0,
COMMAND_SPINDLE_CLOCKWISE:3,
COMMAND_STOP_SPINDLE:5
};
function onCommand(command) {
switch (command) {
case COMMAND_START_SPINDLE:
if (!tool.clockwise) {
error(localize("CNC does not support CCW spindle rotation."));
return;
}
onCommand(tool.clockwise ? COMMAND_SPINDLE_CLOCKWISE : COMMAND_SPINDLE_COUNTERCLOCKWISE);
return;
case COMMAND_POWER_ON:
return;
case COMMAND_POWER_OFF:
return;
case COMMAND_COOLANT_ON:
writeBlock(mFormat.format(106)); // fan on
return;
case COMMAND_COOLANT_OFF:
writeBlock(mFormat.format(107)); // fan off
return;
case COMMAND_LOCK_MULTI_AXIS:
return;
case COMMAND_UNLOCK_MULTI_AXIS:
return;
case COMMAND_BREAK_CONTROL:
return;
case COMMAND_TOOL_MEASURE:
return;
}
var stringId = getCommandStringId(command);
var mcode = mapCommand[stringId];
if (mcode != undefined) {
writeBlock(mFormat.format(mcode));
} else {
onUnsupportedCommand(command);
}
}
function onSectionEnd() {
writeBlock(gPlaneModal.format(17));
if (properties.useLaserM3M5 &&
(currentSection.type == TYPE_JET) &&
(tool.type == TOOL_LASER_CUTTER)) {
writeBlock(mFormat.format(5)); // deactivate laser
}
forceAny();
}
function onClose() {
onCommand(COMMAND_COOLANT_OFF);
//if (properties.useLaserM3M5 &&
// (currentSection.type == TYPE_JET) &&
// (tool.type == TOOL_LASER_CUTTER)) {
// Turn off mill
writeBlock(mFormat.format(5));
//}
// End Homing
//writeBlock(gFormat.format(28), gAbsIncModal.format(91), "Z" + xyzFormat.format(0)); // retract
zOutput.reset();
if (!machineConfiguration.hasHomePositionX() && !machineConfiguration.hasHomePositionY()) {
//writeBlock(gFormat.format(28), gAbsIncModal.format(91), "X" + xyzFormat.format(0), "Y" + xyzFormat.format(0)); // return to home
}
writeln("%");
}